CastCAD offers a wide variety of solutions
CastCAD simulation software developed to accurately simulate the entire casting process and provide quick and reliable solutions to casting problems for any casting process and material needs .
Unique Problems need Unique Solution
CastCAD is a powerful numerical simulation system for solidification.
CastCAD is designed to support foundry enters in casting design and method ing work.
Some advantages of solidification solver are:
- Easy house
- Short calculation Time
- Parallel Processing
- Productivity improvement
Mold Filling Solution with CastCAD
At CastCAD, we recognize the importance of mold filling in the casting process. Our advanced moldfilling solutions are designed to ensure accuracy, efficiency, and quality in every cast. By applying the latest technologies in CastCAD mold filling solution, we provide a comprehensive approach to simulation-based mold design. Our filling simulations are instrumental in anticipating potential issues such as air entrapment, cold shuts and turbulance, enabling necessary adjustments for optimal outcomes.
Understanding that each casting project has its unique demands, we offer customized mold filling solutions. Our team collaborates closely with clients to understand their specific needs, ensuring that every solution is precisely tailored to deliver the best possible results. In our commitment to sustainability and cost-efficiency, our solutions are crafted to optimize the mold filling process.
Advanced Features
Innovative Quick Algorithm for Cyclic Processes
Our team has developed a quick algorithm, specifically tailored for cyclic casting processes. This innovative approach significantly enhances the speed beside accuracy of
mold filling simulation, allowing for rapid iterations and optimization in both design and process development phases.
GPU-Accelerated Filling with Heat Transfer Simulation
In a significant technological advancement, we have integrated advanced GPU technology to accelerate our mold filling and heat transfer simulations. This result in faster processing times, enabling quicker turnaround for complex casting projects.
Enhanced Venting in Permanent Mold Casting
In permanent mold casting, including Low Pressure Die casting , High Pressure Die Casting, and Gravity Die Casting, we offer the capability to automatically apply various venting techniques such as point venting, linear(insert vents), and surface venting (3D printed vents). This feature ensure an accurate input setting of air evacuation in the simulation process, resulting in more precise defect prediction and correction, thereby improving the quality of the final cast.
At CastCAD, we provide ongoing support and continuously update our technologies to stay at the forefront of casting innovation. Our goal is to ensure that our endusers always have access to the most advanced and effective mold filling solutions available.
Solutions for Managing Thermal Stress in Casting
We excel in addressing the complexities of thermal stress in the casting process. Our thermal stress simulation solutions, encompassing both static and dynamic modeling, are designed to provide in-depth analysis and management of thermal stresses during casting. This approach helps us understand the behaviour of mold and part under thermal load.
Static and Dynamic Thermal Stress Modeling
Our static thermal stress modeling provides valuable insights into several key aspects of the casting process. This includes understanding how the mold might distort, identifying where and why flash formation occurs, and assessing residual stresses in both the casting and mold. It also helps us pinpoint potential cracking areas in the mold and factors that could affect the mold's lifespan.
Expanding on this, our dynamic thermal stress modeling brings in the analysis of the cast part itself. It calculates stress and strain throughout the entire casting process.
This comprehensive approach enables us to predict how the part might distort or contract, assess the gap between the part and mold accurately, and fine-tune the heat transfer coefficients at their interface. These insights are vital for ensuring the dimensional stability of the part and enhancing the accuracy of our solidification simulations.
Comprehensive Thermal Stress Simulation Capabilities
From initial pouring to final cooling, thermal stress simulations monitor temperature variations and stress development, pinpointing potential risks and suggesting necessary improvement.
Real-Time Insights for Optimal Outcomes
Employing advanced algorithms, our simulations offer insights into the thermal behavior of both the mold and the cast part. This enables immediate adjustments, reducing defects and ensuring the highest quality and accuracy of the final product.
Sustainable, Cost-Effective, and Accurate
Aligned with our commitment to sustainability and cost-efficiency, our thermal stress simulation solutions aim to increase mold lifetime, minimize waste and reduce production cost. By accurately predicting and managing thermal stresses, we help avoid rework and reduce mold maintenance, contributing to both environmental and economic sustainability. Furthermore, the accuracy of our simulations improves the demensional stability and accuracy of the cast parts, enhancing overall product quality.
FEA-Based Solver and Innovative Quick Mesh Generation
Our thermal stress analysis utilizes an FEA-based solver, and we have developed an innovative quick mesh generation method specifically for casting thermal stress analyses. Our preprocessor provides an easy and quick simulation setup, streamlining the process and enhancing efficiency.
